Machine Making Feather Powder

Why Shandong Chengming?

Shandong Chengming Environmental Protection is a company dedicated to the research and development, design, production and sales of complete sets of feather meal equipment. It is located at No. 10616, Shunwang Avenue, Zhucheng City, Shandong Province, covering an area of 20,000 square meters, of which 8,000 square meters are factory area. It focuses on the research and development of harmless treatment products; the company has obtained ISO9001 quality management system certification, ISO14001 environmental management system certification, OHSAS18001 occupational health and safety management system certification and various product-related production licenses.

As the drafting unit of the national industry standard for harmless treatment equipment and a member unit of the China Harmless Treatment Equipment Professional Committee, its products are produced strictly in accordance with design standards. Over the years, the company has provided customers with professional equipment and technical services. It mainly produces livestock and poultry harmless treatment equipment, farm harmless treatment equipment, diseased and dead animal harmless treatment equipment, feather meal processing equipment, meat and bone meal processing equipment, animal fat refining equipment, wetting machines, feather meal dryers, etc. The equipment is excellent and the price is reasonable. During the transaction, we not only provide professional pre-sales service, but also provide comprehensive after-sales service to ensure that customers get a value for money experience. We look forward to becoming customers' long-term partners in China.

Technical Specifications & Parameters

Shandong Chengming's Machine Making Feather Powder is engineered for precision, durability, and high performance. Below is a detailed breakdown of core models, capacities, and key technical parameters:

The core components and their functions are as follows:

The hydrolysis chamber is the heart of the Machine Making Feather Powder, which facilitates the breakdown of feather keratin into digestible proteins.This decomposition is achieved via the application of high temperature and pressure. The inner lining of the hydrolysis chamber is constructed from 304/316 stainless steel. This material is selected for its corrosion resistance properties.

The pulverizing system includes three levels of blades: coarse, medium, and fine. These blades are designed to pulverize feathers to a particle size of 80 to 100 mesh. The blades themselves are made of Q345R alloy, which has excellent wear resistance.

The drying unit utilizes hot air or steam as its heat source. Its primary function is to reduce the moisture content of the hydrolyzed feathers to 10% or lower. This unit incorporates an energy-saving design, which specifically facilitates the reuse of waste heat. This reuse of waste heat, in turn, contributes to a reduction in fuel-related costs.

The control panel is equipped with a touchscreen interface. This interface serves the purpose of setting temperature, pressure, and cycle time parameters. Additionally, the control panel is capable of automatically adjusting these parameters. This automatic adjustment ensures the achievement of consistent processing results.

The waste treatment module is composed of a condenser and an odor filter. These components work in conjunction to reduce emissions. This reduction in emissions ensures compliance with environmental standards established by the European Union and the United States.

Key Features

The Machine Making Feather Powder automates the whole process. It starts with loading feathers and ends with discharging powder. It has a built-in touchscreen control panel. This makes it easy to set things like temperature and pressure. It also comes with a built-in monitoring system. This keeps production steady. This automated setup reduces labor costs by 40% compared to manual work.

It works well with different materials such as feathers from poultry like chickens, ducks, geese, and hair from livestock. This ability works for both fresh and dry feathers. So the machine can take waste from places like slaughterhouses, farms, and down processing factories.

Through the synergistic application of high temperature (130°C) and high pressure (0.6MPa), the equipment achieves efficient degradation of indigestible keratin.This degradation process turns keratin into peptides and amino acids. It pushes protein digestibility up to 75-80%.This level of digestibility fits the nutritional needs of feed additives.

An integrated drying device is included, which enables the reuse of waste steam heat. This reuse of heat leads to a 30% reduction in energy consumption. An automatic condensate recovery system is also featured, which serves to cut down on water and electricity costs. The equipment is constructed using 316 stainless steel and Q345R alloy, materials that contribute to a lifespan of over 10 years. This extended lifespan helps to lower replacement costs.

The Machine Making Feather Powder is equipped with advanced deodorization systems and waste gas treatment devices. These components work to reduce emissions of ammonia and volatile organic compounds (VOCs). The equipment complies with strict standards such as EU REACH and US EPA regulations. As a result, it is well-suited for markets with high environmental protection requirements.