Feather Powder Production Equipment

Core Components & Technical Parameters

Shandong Chengming’s feather powder production equipment is a complete system, integrating key components to convert feathers into high-quality powder. Below is a detailed breakdown of core equipment, capacities, and functions:

Equipment Name	Capacity	Key Function	Critical Technical Features
Feather Powder Hydrolysis Tank	5T/batch	Breaks down keratin in feathers via high temperature and pressure, converting them into digestible proteins.	Operates at 120–140°C and 0.4–0.6MPa; ensures 70–80% protein digestibility.
Feather Powder Dryer	5T/batch	Dries hydrolyzed feathers to reduce moisture content, enabling long-term storage.	Uses hot air or spray drying; reduces moisture to ≤10% in 2–3 hours.
Condensator	5T/batch	Cools dried feather powder via air or water cooling, preventing clumping.	Maintains temperature stability; ensures uniform particle structure.

Supporting Equipment for Complete Production

To ensure a continuous and seamless workflow, the feather powder production equipment system developed by Shandong Chengming is equipped with additional supporting components. These components are as follows:

Crushing Device: This device adopts a three-stage crushing process, which consists of coarse crushing, medium crushing, and fine crushing. Through this multi-stage crushing procedure, feathers are reduced to particles with a mesh size of 80 or higher. This reduction in particle size plays a crucial role in optimizing the efficiency of the hydrolysis process that follows.
Material Conveyors: The system is outfitted with automated conveyors. These conveyors can be belt conveyors or screw conveyors. Their main function is to transport feathers between different processing stages. By automating material transportation, reliance on manual labor can be effectively reduced.

Waste Disposal System: This system is designed to perform two key tasks. The first task is exhaust gas purification, and the second is wastewater recovery. By completing these tasks, the system meets global environmental standards.

Control Panel: The control panel is equipped with a touch screen. It allows you to set key operating parameters such as temperature, pressure, and cycle time. Correctly setting these parameters allows the control panel to operate fully automatically.

corporation charter:

Product Advantages

Investing in our feather powder production equipment can bring tangible benefits to enterprises:

Maximized resource utilization: Feathers that would otherwise be regarded as waste are thus converted into high-value powder with a protein content exceeding 80%. This not only reduces the land occupied by landfills and the environmental burden they bring, but also opens up an entirely new revenue channel for operators. Take a medium-sized slaughterhouse processing 10 tons of feathers per day as an example: it can produce 8 tons of feather powder monthly, with a value ranging from $5,000 to $8,000 — such conversion gives the word "waste" a new meaning.

High production efficiency: The equipment equipped in large-scale factories can achieve a production capacity of 5 tons per batch. Its continuous operation capability is sufficient to support a daily output scale of 20 to 50 tons. Moreover, the support of automated systems ensures uninterrupted production processes, steadily meeting the needs of mass production and making high efficiency no longer a coincidence.

Stable product quality: Through precise control over temperature, pressure, and crushing processes, the protein content, amino acid balance, and particle size uniformity of each batch of products are guaranteed. This is crucial for feed manufacturers who rely on stable raw materials for production - stability is what enables consistent quality.

Significant Environmental Benefits: By recycling feathers and processing them in a systematic way, this equipment cuts down on methane emissions from landfills. It also reduces water and air pollution. This not only fits with the company's sustainability goals. It also meets regulatory requirements all the time. So it achieves both profit and environmental benefits.

Significant Economic Benefits: Feather meal is a cheap and good alternative to soybean meal or fish meal in feed. It helps feed makers lower raw material costs by 20% to 30%. What's more, any feather powder that's more than what you need, once it gets into the market, can help make more profit. The snowball of benefits just keeps getting bigger and bigger.

Core Functions

Shandong Chengming's system has four main jobs to turn feathers into usable powder:

Crushing: Feathers are torn into small pieces. This makes more surface area, so hydrolysis works well.

Hydrolysis: High temperature and pressure break down keratin. They also kill germs in feathers (like bacteria) and turn proteins into forms that can be digested.

Drying: Moisture is taken out. This keeps the powder stable when stored, so it doesn't go bad.

Cooling & Packaging: Dried powder is cooled to normal temperature and packed for delivery. There are also optional automatic weighing systems.

Ideal Use Scenarios

Our feather powder production equipment is flexible. It works for many different industries:

Poultry Slaughterhouses: They can process daily feather waste (tons each day) right on site. This turns byproducts into profit.

Livestock farms: They can use the feathers of their poultry on the farm as feed, which means they no longer have to rely so heavily on expensive protein sources.

Down processing plants: They can use the leftover feathers from the down production process to make down powder, which helps them make better use of resources.

Feed Manufacturers: They can add the system to existing production lines. This lets them make custom feed mixes, with feather powder as a main ingredient.

How to Operate Feather Powder Production Equipment

Operating our equipment is straightforward, thanks to its user-friendly design:

Preparation: Collect and clean the feathers (remove dirt, plastic, or non-feather debris). Load the feathers into the feed system.

Setup: Use the control panel to set the following parameters: crushing fineness (80 mesh or larger), hydrolysis temperature (120-140°C), pressure (0.4-0.6 MPa), and drying time (2-3 hours).

Automated Processing: The system sequentially crushes, hydrolyzes, dries, and cools feathers. Monitor progress via the control panel; alerts notify operators of issues (e.g., pressure deviations).

Harvesting: Once processed, the powder is automatically discharged into packaging bags or storage bins.

Maintenance: After production, run the self-cleaning cycle. Shandong Chengming provides guidelines for regular upkeep (e.g., blade sharpening, filter replacement).