Feather Powder Production Equipment

Feather powder equipment

Shandong Chengming Environmental Protection is a company dedicated to the research, design, production, and sales of complete sets of feather powder equipment. Located at No.10616 Shunwang Avenue, Zhucheng City, Shandong Province, the company covers an area of 20,000 square meters, with a factory occupying 8,000 square meters. It focuses on the research and development of harmless treatment production. The company has obtained——ISO9001 Quality Management System certification, ISO14001 Environmental Management System certification, and OHSAS18001 Occupational Health and Safety Management System certification. Additionally, it holds various manufacturing permits related to its products. Products are manufactured strictly according to design standards, making it a - national industry standard drafting unit for harmless treatment equipment and a member of the China Harmless Treatment Equipment Professional Committee.

For many years, we have provided professional equipment and technical services to customers. We mainly produce harmless treatment equipment for livestock and poultry, harmless treatment equipment for farms, harmless treatment equipment for dead animals, feather powder processing equipment, meat and bone meal processing equipment, animal fat refining equipment, wetting machines, feather powder dryers, etc.

Our company produces excellent equipment at a reasonable price. In the process of transaction, we not only provide you with professional pre-sale services, but also have perfect after-sales service to ensure that you get a value for money experience. We look forward to becoming your long-term partner in China.

Description of feather powder equipment, with three A certificates

Feather powder equipment is machinery used to process poultry feathers into feather powder. It utilizes high-pressure saturated steam, which comes into direct or indirect contact with the feathers. When the steam meets the feathers and condenses into water, it releases a large amount of heat energy, causing the fat in the feathers to melt and proteins to coagulate. At the same time, the high temperature and pressure help eliminate pathogens, disrupt the spatial structure of keratin in the feathers, and transform them into soluble proteins that can be absorbed by livestock and poultry.

corporation charter:

Parameter list

Process flow

The feather powder production equipment uses hydrolysis under high temperature, high pressure, and strong shear conditions. The process method is advanced, and the equipment is unique. Its prominent feature is that it completely disrupts the spatial structure of keratin in feathers, transforming them from food industry waste into high-quality soluble protein feed that can be fully digested and absorbed by livestock and poultry, achieving the transformation of waste into treasure. Multiple tests have shown that the average digestibility and absorption rate can reach over 75%.

Advantages:

· High raw material utilization: The feathers that might otherwise be discarded can be effectively processed and converted into feather powder with high economic value, realizing the maximum utilization of resources and reducing the pollution of waste to the environment. For example, in poultry slaughterhouses, a large number of feathers can be processed by feather powder equipment and become a high-quality source of animal protein.

· High production efficiency: Feather powder equipment usually has a high degree of automation, which can produce continuously and greatly improve production efficiency. Take large feather powder production enterprises as an example, their equipment can process several tons or even dozens of tons of feathers every day and quickly process feathers into feather powder products.

· Product quality stability: Through the precise control of temperature, pressure, time and other parameters in the processing process, feather powder equipment can ensure the stability of product quality. The produced feather powder has good nutritional value and digestibility, high protein content, and relatively balanced amino acid composition, which can meet the requirements of animal feed.

· Significant environmental benefits: The feather powder equipment pays attention to environmental protection design in the production process, equipped with a complete waste gas and wastewater treatment system. It can effectively reduce the odor and pollutant discharge produced in the production process, meet the environmental requirements, and reduce the impact on the surrounding environment.

· Economic Benefits: As an excellent protein feed additive, feather meal has a large market demand. The use of feather meal equipment can bring significant economic benefits to enterprises, not only reducing raw material costs but also generating additional income through the sale of feather meal products. At the same time, it enhances the comprehensive utilization level of resources and strengthens the company's market competitiveness.

Feather powder equipment process characteristics:

· Strong adaptability of raw materials: Feather powder equipment can process feathers of various poultry and livestock, including chicken feathers, duck feathers, goose feathers, pig feathers, etc., whether it is the feathers collected from large farms or the by-products obtained from slaughterhouses, down processing plants, etc., can be processed as raw materials, effectively realizing the recycling of resources.

· Efficient Crushing: This equipment typically uses specialized crushing devices to efficiently crush feathers into fine particles. Through multiple crushing processes and various types of cutting tools, the fibrous structure of the feathers is broken down, ensuring that the crushed feather powder has a uniform particle size, meeting the requirements for subsequent processing and animal feed. For example, some machines employ a three-stage crushing process—coarse, medium, and fine crushing—which can reduce the fineness of the feathers to over 80 mesh.

· Complete Hydrolysis: Feathers contain a large amount of keratin, which is structurally stable and not easily digested or absorbed by animals. The hydrolysis step in feather powder production is crucial, typically achieved through high-temperature and high-pressure steam hydrolysis or enzymatic hydrolysis, which degrades the keratin in feathers into peptides and amino acids that are easier to digest. After hydrolysis, the protein digestibility of feather powder can be increased to around 70% -80%.

· Drying Treatment: After hydrolysis, feather powder contains a high level of moisture and requires drying treatment to reduce its water content, making it easier to store and transport. Feather powder equipment is typically equipped with efficient drying systems, such as rotary flash dryers or air-flow dryers, which can quickly reduce the moisture content of feather powder to below 10%, ensuring product quality stability and preventing mold and spoilage during storage.

· Environmental Protection and Energy Saving: Modern feather powder equipment processes emphasize environmental protection and energy conservation. During production, advanced exhaust gas treatment systems are used to purify the waste gases generated during drying, reducing dust and odor emissions, thus meeting environmental standards. Additionally, the design of the equipment fully considers the efficient use of energy, such as utilizing residual steam heat for preheating, which reduces energy consumption in the production process and enhances production efficiency.

· High degree of automation: Feather powder equipment typically employs an automated control system, achieving automation in every step from raw material conveyance, crushing, hydrolysis, drying to packaging. Operators only need to set parameters on the control panel, and the equipment will run according to the preset program. This not only enhances production efficiency and reduces labor costs but also ensures the stability and consistency of product quality, minimizing the impact of human factors on the production process.