In the processing workshop of a large-scale Livestock farm in Shandong, a Chengming livestock Poultry Harmless Treatment Equipment is converting diseased and dead livestock into organic fertilizer. The technician pointed at the churning materials in the reaction chamber and said, "In the past, to deal with this kind of waste, lime and disinfectant were needed. Now, not even a catalyst is required, and the harmless treatment can be completed in just two hours." This breakthrough design is subverting the traditional perception of the processing industry - while peers are still worrying about the cost of catalysts, Chengming has already opened up a new track with physical field synergy technology.
Exclusive solution for livestock farms
We installed a dual-frequency pulse generator on the equipment. The R&D director lifted the control panel of the Livestock Poultry device and said, "It's like giving molecules a 'massage', destroying the structure of pollutants through high-frequency vibration." In the actual test of a 10,000-head pig farm in Hebei Province, the inactivation rate of African swine fever virus by this system reached 99.97%, and the residue after treatment was tested and met the NY/T 525-2021 organic fertilizer standard. What surprises the pig farmers even more is the energy consumption: only 45 kilowatt-hours of electricity are consumed to process one ton of diseased and dead pigs, which is less than one-third of that of the traditional incineration method.
A farm owner has done the math. The marketing manager opened the customer case collection and said, "He used to treat it with a chemical method, and the photocatalyst cost 120,000 yuan every year. Now, this sum of money is all over the province." Indeed, when the temperature in the reaction chamber stabilizes at 85℃, the concentration of hydroxyl radicals produced by the physical field is eight times that of the traditional method. This "gentle yet thorough" decomposition approach has enabled the equipment to be rapidly popularized in poultry farms in Jiangsu, Sichuan and other places.
When the farm is in an ecological closed loop, waste will self-purify
In the smart Farm on the Inner Mongolia grassland, farm Harmless Treatment Equipment is performing another miracle. Technicians put corn stalks and cow dung into the feeding port in a ratio of 3:1. After 8 hours, the detection of black particles output showed that the content of heavy metals decreased by 92% and the organic matter increased by 40%. The secret lies in the spiral deflector inside the cabin. The designer tapped the outer shell of the reaction chamber. "It can make the material form a three-dimensional vortex, ensuring that each molecule receives sufficient energy impact."
This system performs even more impressively in the black soil of Northeast China. After a certain cooperative in Jilin used it to treat corn stalks, the soil organic matter content increased from 2.1% to 3.8%, and the corn yield per mu increased by 15% in the following year. The most crucial point is zero emissions. The farmer touched the waste heat recovery device on the equipment and said, "In the past, burning straw produced black smoke. Now, even the water vapor is collected during the treatment process to irrigate the fields." This closed-loop model of converting agricultural waste into soil conditioners is being listed as a typical case for promotion by the Ministry of Agriculture and Rural Affairs.
Animal Medical Revolution
When the director of an Animal hospital in Beijing first saw the animal Harmless Treatment Equipment, he stared at the "pathogen inactivation countdown" on the operation interface for half an hour. In the past, medical waste had to be packaged in three categories, but now it can all be thrown in. He pointed to the double-layer sealed chamber on the top of the equipment and said, "Even more astonishingly, the processed residue can't even detect the cell structure."
This system, specially designed for pet hospitals, employs gradient heating technology: it first softens plastic products at 60℃, then rises to 85℃ to decompose organic matter, and finally inactivates all microorganisms with 120℃ steam. Monitoring data from a chain animal hospital in Shanghai shows that the antibiotic residue in the treated residue is less than 0.01mg/kg, fully meeting the medical waste disposal standards. A veterinarian said this was a "time machine for medical waste". The marketing director smiled and said, "Indeed, what goes in is dangerous goods and what comes out is ordinary garbage."
Transform the blood, water and internal organs in slaughterhouses into green ones
In a certain pig Slaughterhouse in henan province, slaughterhouse Harmless Treatment Equipment is performing a magic trick of turning waste into treasure. The technicians poured the 3 tons of blood water and internal organ scraps produced on that day into the feed port. Six hours later, the reaction chamber discharged clear reclaimed water and brownish protein powder. The COD value of reclaimed water dropped from 8,000 mg/L to 80mg/L. The environmental monitor was showing the test report, "The crude protein content of the protein powder reaches 68%, and it is directly sold to feed mills."
The core of this system is the multi-stage crushing device inside the cabin. It's just like chopping a steak into minced meat. The engineer gestured, "The smaller the particles, the larger the heating area, and the more thorough the decomposition." In a test conducted at a poultry slaughterhouse in Sichuan Province, the equipment achieved a decomposition rate of 95% for feathers, and the output amino acid solution was purchased by a local cosmetics factory as raw material. Slaughterhouses no longer have to worry about processing fees and sewage discharge fees. The purchasing manager of the enterprise was doing the math, "Now the processing cost is 40% lower than before, and we can also earn extra money from raw materials."
The general manager stood in front of the intelligent center console that was being debugged and said, "Future devices will not only be pollution terminators, but also the starting point of the ecological cycle." The "Ecological Ark" package, which is about to enter mass production, includes a core cabin for livestock and poultry processing, a pre-treatment module for farm waste, and a carbon resource recovery unit. All data is uploaded to the cloud in real time, and users can view the processing efficiency and resource conversion rate through the mobile APP.
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