Animal Oil Refining Equipment
In the modern rendering industry, producing high-quality, clean, and market-ready animal fats and oils is paramount. Our range of advanced Animal Refining Equipment is engineered to meet this critical demand with precision and efficiency. This sophisticated Animal Refining Equipment is designed to transform raw animal fats through a series of controlled processes, including degumming, neutralization, bleaching, and deodorization. The primary goal of our Animal Refining Equipment is to remove impurities, free fatty acids, odors, and colors, resulting in a stable, neutral-tasting product suitable for food, feed, and oleochemical applications. We understand that operational reliability and final product consistency are non-negotiable for our clients, which is why our systems are built with robust materials and incorporate automated controls for optimal process management. Investing in professional-grade Animal Refining Equipment is not merely an upgrade; it's a strategic move towards enhancing yield, ensuring compliance with stringent food safety standards, and maximizing the profitability of your rendering operations.
The AF-5000 Series Refining System represents the pinnacle of this technology, offering a comprehensive solution for mid-to-large scale processing facilities. This fully integrated system is designed for continuous operation, minimizing downtime and labor costs while maximizing throughput and efficiency. Key features include a highly efficient pre-treatment stage for effective gum removal, a closed-loop neutralization reactor for precise acid treatment with minimal caustic consumption, and a multi-stage vacuum bleaching system for superior color and impurity adsorption. The heart of the AF-5000 Series Refining System is its state-of-the-art deodorizer, which operates under high vacuum and temperature to strip away volatile compounds and odors, ensuring a organoleptically pure final product. The entire process is managed by a centralized PLC with an intuitive HMI interface, allowing for precise control over every parameter, recipe management, and comprehensive data logging.
To illustrate the technical specifications and capabilities of a standard configuration within our line, please refer to the detailed parameters below:
- Processing Capacity: Configurable from 20 to 200 tons per 24 hours.
- Key Process Stages: Pre-treatment & Degumming, Neutralization, Bleaching, Deodorization/Physical Refining.
- Heat Exchange System: Integrated plate and shell & tube heat exchangers for optimal energy recovery (up to 85% thermal efficiency).
- Power Supply: 380V/415V, 3 Phase, 50/60 Hz (customizable to regional standards).
- Control System: Industrial PLC with 15-inch color touchscreen HMI, featuring recipe storage, real-time monitoring, and alarm management.
- Construction Material (Wetted Parts): 304 & 316L Stainless Steel, ensuring corrosion resistance and compliance with food-grade requirements.
- Utility Consumption (Per Ton of Oil):
- Steam (10 bar): 280 - 320 kg
- Power: 25 - 35 kWh
- Cooling Water: 12 - 18 m³
| Model | AF-5020 | AF-5100 | AF-5200 |
|---|---|---|---|
| Capacity (TPD) | 20 | 100 | 200 |
| Footprint (LxWxH) approx. | 12m x 5m x 8m | 22m x 8m x 12m | 30m x 10m x 15m |
| FFA Reduction | < 0.05% (Final Product) | ||
| Peroxide Value (PV) max. | 0.5 meq/kg | ||
| Moisture & Impurities max. | 0.05% | ||
| Bleaching Earth Consumption | 0.4 - 0.7% | 0.3 - 0.6% | 0.3 - 0.6% |
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