Meat Bone Powder Equipment
Premium Meat Bone Powder Processing Equipment
Our industrial-grade meat bone powder equipment is engineered for high-capacity, efficient, and hygienic processing of animal by-products into valuable nutritional powder. Designed for modern rendering plants, pet food manufacturers, and fertilizer producers, our machinery ensures optimal particle size, uniform texture, and preserved nutritional value, maximizing your operational ROI.
Core System Components & Workflow
The complete processing line integrates seamlessly from raw material intake to final packaging. The core workflow is as follows:
- Pre-Crushing & Conveying: Raw bones are initially reduced in size for uniform feeding.
- Cooker & Sterilization: High-temperature cooking sterilizes the material, separates fat, and facilitates drying.
- Primary Grinding: Cooked bones are coarse-ground into smaller chips.
- Drying: A vertical or horizontal dryer removes moisture to a precise level for optimal milling.
- Fine Milling & Classification: The heart of the system. Our specialized mills grind the dried material into a fine powder, with an integrated classifier ensuring consistent particle size distribution.
- Cooling & Sieving: Powder is cooled to ambient temperature and sieved to remove any oversized particles.
- Automatic Packaging: Finished powder is conveyed to automated bagging or ton bag filling stations.
Key Technical Specifications & Advantages
Our equipment is built for durability and performance. Below are the detailed specifications for our standard high-capacity model series, the MBP-2000 line.
| Parameter | Specification | Benefit |
|---|---|---|
| Model | MBP-2000 | Standardized design for reliable performance |
| Capacity (Raw Bone Input) | 2,000 - 2,500 kg/hour | High throughput for large-scale operations |
| Final Powder Fineness | 60 - 120 Mesh (adjustable) | Versatile for feed, fertilizer, or collagen applications |
| Power Consumption (Total System) | Approx. 280 - 320 kW | Energy-efficient motor and drive system |
| Steam Pressure Requirement | 0.8 - 1.2 MPa | Standard industrial boiler compatibility |
| Drying Moisture Reduction | From ~45% to 8-10% | Ensures stable storage and easy milling |
| Noise Level | < 85 dB(A) | Complies with workplace safety standards |
| Main Mill Material | Stainless Steel Contact Parts | Corrosion resistance, meets food-grade hygiene requirements |
| Control System | PLC with Touchscreen HMI | Centralized monitoring, automated process control, recipe management |
| Footprint (L x W) | ~25m x 8m | Compact layout design saves factory space |
Advanced Features for Superior Output
- Intelligent Temperature Control: Precise thermal management during cooking and drying prevents nutrient degradation and ensures consistent product color.
- Dual-Stage Dust Collection: A cyclone separator followed by a pulse-jet bag filter achieves over 99.9% dust collection efficiency, maintaining a clean plant environment.
- Quick-Change Sieve & Grinding Head: Modular design allows for rapid changeover between different fineness grades, minimizing downtime.
- Fat Recovery System (Optional): Integrated system to separate and collect high-quality animal fat during the cooking process, creating an additional revenue stream.
- Remote Diagnostics: Optional IoT module allows for remote performance monitoring and preventative maintenance support.
From robust construction that minimizes maintenance to advanced controls that optimize every production batch, our meat bone powder equipment is a comprehensive solution designed for profitability and long-term operational success.
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